Disadvantages of continuous working of metal laser cutting machine at full load or overload

Feb 17, 2021 Leave a message

The equipment required for metal laser cutting is known for its relatively high cost, especially considering that the price can differ significantly based on the power of the selected laser cutting machine. As a general rule, the higher the power of the chosen machine, the more expensive it will be. Consequently, many users opt for devices with lower power to save on costs. However, it is important to note that using a laser cutting machine with low power for continuous cutting of thicker plates can impose substantial damage on the equipment. Running the laser cutting equipment at full load or overloading it over an extended period can result in a considerable decrease in the lifespan of the laser. Therefore, it is crucial to carefully consider the power requirements and potential long-term implications when making a selection.

 


During full load or high load operation, the metal laser cutting machine is prone to lose certain components. These components include:

 

The service life of the laser chiller can be significantly reduced due to the high-frequency operation that starts and stops the chiller. This operation consumes a substantial amount of the internal compressor and main components of the chiller. Therefore, it is essential to consider the impact of this operation on the chiller's lifespan.

 

The replacement cycle for consumables is determined by the duration of laser and lens usage. Prolonged usage will inevitably lead to a decrease in the replacement interval.

 

Using a laser power supply at full capacity can be likened to a car running continuously for a long distance, such as 120 yards. This prolonged usage can potentially lead to damage to the motor. It is a common understanding that anything used extensively over an extended period of time is prone to accelerated wear and tear. Consequently, laser cutting machines are no exception to this principle.

 


To minimize potential damage, it is important to consider the additional accessories when operating a metal laser cutting machine. If the machine is continuously operated at high loads without rest, these accessories may suffer varying degrees of damage. For tasks involving thick plates or prolonged operation, it is advisable to opt for equipment with higher power configuration. Failure to do so may result in a higher probability of equipment malfunction compared to machines operating under normal conditions. We sincerely hope that the information provided above proves beneficial to everyone.